Some of the many benefits our clients have realized through our services.
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Interim Plant Manager Service at a Steel fabrication plant yielded the following in 4 months:
Safety, 25% improvement in DART (Days Away Restricted or Transferred)
Quality, Scrap and rework costs reduced by 50%
Delivery, OTD improved by 15%
Cost, Labor efficiency improved by 35%
Engagement, absenteeism reduced by 22% with 0 turn-over
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50% improved DART rate at a heavy equipment production plant and 60% at a high volume manufacturing plant
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3.5% year-on-year raw material and indirect material cost savings at a Global Aerospace manufacturer
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Operational Profit improvements of 10% to 18% at several steel fabrication plants
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4% improved Return On Capital Employed at a storage vessel supplier
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50% lead times reduction at a Custom Equipment manufacturer
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Delivery Performance improvement of 30% at a Fiber Re-enforced Products manufacturer
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Cost variance reductions of 16% to less than 1% at a Plastic Compounding Facility
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22% Production Capacity increase without additional labor or investments at a Super Precision Machine Tool supplier
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Reduced Cost of Poor Quality by $250k annually on a high volume coatings operation
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Reduced Indirect Labor Costs by 18% at a Contract Medical Devices Manufacturer
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Improved Overall Equipment Effectiveness (OEE) by 15% at several high volume extrusion plants
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Reduced manufacturing costs of Oil and Gas processing equipment by 29%